How To Use LED Cleaning------ Don't use unspecified chemical liquid
because it may cause cracks or haze on the surface of lens. Use Alcohol,
Freon TE or Chlorosen to clean
LED at room temperature for less than 1minutes.
Forming------ If forming is required, it must be done
before soldering. Form pin leads to be secured under 4mm from body and
bedding with radio pliers or the equivalent to avoid pressure on resin.
When the LED is mounted
into a P.C.board, pitch spacing should be aligned to prevent cause any
stress to the resin. Any unsuitable stress applied to resin may break
bonding wire in LED, which
will cause failure.
Soldering------ The soldering specification is 260C for
5 seconds, soldering iron should be operated under 30W (dip
LED up to 4mm from body). Don't apply any force or mechanical stress
onto the leads or epoxy body during soldering head is remained. Don't
soldering both the leads of LED
at the same time. Hold pin leads with metal tweezers during soldering to
prevent heat transfer to the dice, especially for the mini Leads.
Preventing OverCurrent------ Apply overcurrent may cause
LED failure or reduce life and brightness. Put protective resistor
in series, not only prevent overcurrent, but also keep
LED in uniform brightness. Resistor value can be determined by the
formula:
Brightness------ For the purpose of obtaining uniform
brightness, LED shall be
kept at the same current but not voltage. It is useful for uniform
bright if use larger source voltage and protective resistor. Use on
forward current 20mA to obtain the most uniform brightness on yellow and
green LEDs.
* NOTE: CHECK AT A DISTANCE OF 30cm FROM THE LED TO THE EYE DEFECTS * ESD protection------ (1) Keep all common
plastics such as Styrofoam molded containers, packaging "popcorn balls",
vinyl and teflon containers and plastic wrap away from
LED components and PC board assemblies.
(2) Have all operators
that handle LED components
wear wrist ground straps, that are in fact touching their skin and
securely grounded through a 250 K ohm resistor.
(3) Operators should wear only cotton clothing. Clothing made of synthetic fabrics, such as nylons, polyesters and acrylics, quickly build up a very large static charge with normal body movement. (4) Use only tables and
benches that are covered with ESD protective pads, having a surface
insulation resistance of 1012 ohms per square. The high surface
resistance permits the static charge to bleed off very slowly at an
energy level sufficiently low enough to prevent any damage to an
LED component.
(5) Ground all metal work bench frames and other equipment through a 250 k ohm current limiting resistor to prevent the rapid bleed-off of electric charge. (6) Store
LED components and PC board assemblies only in ESD protective
packaging and use that packaging for transporting from one location to
another. Plastic ESD protective containers are made from surfactant
impregnated resins, such as polyethylene. The impregnated surfactants
maintain a microscopic film of moisture on the surface of the plastic
which prevents the build up of any static charge.
(7) Never apply
adhesive tape or an adhesive label to a PC board assembly for temporary
identification through the assembly process. The turboelectric charge
that is created, when it is removed prior to shipment may damage the
LED components.
(8) Continually train
and remind operators and other personnel of the rules and procedures to
be followed to protect LED
components and PC board assemblies from ESD damage.
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